Page 96 - Grindaix-product-catalogue-english

GRINDAIX SERVICES GRINDAIX SERVICES
COOLANT PACKAGE

EXAMPLE

MACHINE FOR CAMSHAFT GRINDING

PROBLEMS RETROFIT CARRIED OUT

High lubricoolant consumption. Installation of a 2-row needle nozzle and installation of a fre-
quency controller for the low-pressure pump.

Frequent grinding burn on the produced parts.

MEASUREMENT RESULTS
RESULTS OF THE AUDIT AFTER RETROFITTING

No grinding burn detectable and thus no more scrap.
Incorrect frontal and radial adjustment of the lubricoolant
jet leads to grinding burn. The lubricoolant requirement is
slightly elevated.
Reduction of the lubricoolant requirement
from 270 l/min to 235 l/min.
RETROFIT SUGGESTION

COSTS/INVESTMENTS
Replace the previous grinding nozzles with a 2-row design.
The optimised and perfectly aligned lubricoolant jet pre- Coolant Audit®: € 4,900
vents grinding burn and significantly reduces lubricoolant
consumption.
Retrofit (complete): € 8,400

Installation of a frequency controller for the low-pressure
pump to achieve additional lubricoolant savings.

SAVINGS AFTER RETROFITTING

Increase in productivity: no grinding burn, i.e. no scrap, fewer tests, high production figures.

Lubricoolant savings: minus 35 l/min.

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