Page 91 - Grindaix-product-catalogue-english

GRINDAIX SERVICES GRINDAIX SERVICES
COOLANT AUDIT® YOUR CHOICE:

FOR MACHINES AUDIT TYPE M 1/2 M 3 M 4 M 5

Our Coolant Audit® encompasses a complete on-site analysis of your machine tool conducted by our lubricoolant specialists.
The aim of this is to achieve process optimization of your machining task. During a Coolant Audit®, we analyse all relevant For users
lubricoolant data on your CNC grinding machine. This includes supply and return conditions on your grinding machine, part
properties, the grinding wheel, the lubricoolant nozzles and the required lubricoolant volumes. We carry out these analyses For machine manufacturers
primarily during running operation – the machine tool is only down for approx. one hour. GOALS
Avoid grinding burn
Of course, merely collecting the lubricoolant parameters on your CNC grinding machine is not the only key to higher produc-
tivity during grinding or to eliminating grinding burn. The multitude of process parameters mean that there are many options Increase productivity
for increasing productivity, which we can identify and assess using the acquired data. For this reason, we use the data obtained Reduce lubricoolant consumption
from your grinding machine to carry out a comprehensive evaluation following the on-site analysis. We compare all relevant
lubricoolant system parameters and determine the optimum lubricoolant supply conditions for your CNC grinding machine. Identify lubricoolant requirement
Increase energy efficiency
Complete lubricoolant engineering / from the concept phase
“We provide your machine Aftersales customer service with machine retrofitting
Service recipients – grinding burn
with a turbocharger!” ON-SITE ANALYSIS

Pump technology
Lubricoolant supply
Lubricoolant system fixtures (valves, taps, pipes, etc.)
PROCEDURE OF A COOLANT AUDIT® M Lubricoolant consumption/requirements per grinding cycle

Generation of a lubricoolant consumption profile
Creation of a lubricoolant pressure and volume supply plan for individual and central lubri-
1 Visit to your production environment 2 Measurement of flow rates coolant supply
Our technicians visit you with all the necessary By means of state-of-the-art measurement tech-
measurement equipment. Within a very short space nology, we check the current lubricoolant flow rate Lubricoolant requirements in various operating scenarios, e.g. all machines in use
of time (approx. 3h/machine), the periphery inside per line. Depending on the audit, we also monitor New design of all lubricoolant nozzles, design of needs-based lubricoolant pressures,
the machine is recorded. all scenarios of your production process. volume flows, supply lines and components, pump type and pump performance, taking into
account the complete range of machine applications
Creation of a lubricoolant and power consumption profile: pumps (kWh) and lubricoolant
3 Recording supply lines and fixtures 4 Analysis and evaluation of waste (pressure/volume) per cycle
All pipes are completely recorded – from the We demonstrate how machining sites may be sup-
lubricoolant supply connection to all nozzle exits. plied in a robust way to meet the highest productivity RESULTS
All geometrical and type values are also logged. demands, and how all waste in secondary zones may Complete retrofit engineering (incl. drawings, specifications and product recommendations
be avoided. for optimum lubricoolant supply)

Lubricoolant requirements plan for the actual state: compiling an individual quotation for a
Grindaix retrofit package (nozzles, pumps, optimised settings)

Complete conception and design of the target lubricoolant situation, incl. parts list, design
drawings, detailed quotations

ADVANTAGES
Longer tool life
Higher feed rate

Avoidance of grinding burn
Lower lubricoolant and energy consumption
Reduction of filtration load
Determining needs-based lubricoolant pressures and volume flows
Recording dimensions for lubricoolant components and filtrations
Optimised lubricoolant supply according to customer requirements

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