EMAG KARSTENSHG 320
| KSS Demand | l/min | ||
| Grinding Burn | |||
| Energy | kWh | ||
| Q´w | mm³/s | ||
| Grinding wheel wear |
| Reduction of coolant | 172 l/min | 130 l/min |
The outlet speed of the coolant was improved by the use of needle nozzles. The sufficient supply of lubricoolant was thus ensured and the previously high rate of waste was minimised. The Return on Investment (ROI) was quickly achieved by avoiding defective components.
* This is an exemplary application. This optimization is application-specific and not necessarily transferable to all machines of this type.
Procedure for a Retrofit Package
1 Coolant Audit
Analysis of machine(s) on site (approx. 5 h per machine) during productive operation. Analysis of pipework in machine room - machine offline just 1 hour. Determination of savings and optimisation potential.
2 Engineering / Composition of Retrofit Kit
Presentation of your current lubricoolant situation, incl. potentials (€/kWh/[l/min]), technical recommendation of retrofit measures and parts list.
3 Retrofit
Installation of grindaix retrofit kit into your machine tool incl. all mechanical/mechatronic work CE conformity, documentation amendments, liability.
4 Commisioning
Test of possible improvements with regard to productivity (cycle time), tool life, energy consumption, lubricoolant savings (verification).