JUNKERJucrank 3000/61
| KSS Demand | l/min | ||
| Energy | kWh | ||
| Grinding Burn | |||
| Q´w | mm³/s | ||
| Grinding wheel wear |
| Reduction of coolant | 189 l/min | 72 l/min | |
| Reduction of energy / year | 25.700 kWh | 13.100 kWh |
The customer was able to significantly reduce the consumption of lubricoolant amounts and energy. The machine was no longer within the warranty period. Existing stationary pumps for low pressure and high pressure supply were fitted with a frequency converter.
* This is an exemplary application. This optimization is application-specific and not necessarily transferable to all machines of this type.
Procedure for a Retrofit Package
1 Coolant Audit
Analysis of machine(s) on site (approx. 5 h per machine) during productive operation. Analysis of pipework in machine room - machine offline just 1 hour. Determination of savings and optimisation potential.
2 Engineering / Composition of Retrofit Kit
Presentation of your current lubricoolant situation, incl. potentials (€/kWh/[l/min]), technical recommendation of retrofit measures and parts list.
3 Retrofit
Installation of grindaix retrofit kit into your machine tool incl. all mechanical/mechatronic work CE conformity, documentation amendments, liability.
4 Commisioning
Test of possible improvements with regard to productivity (cycle time), tool life, energy consumption, lubricoolant savings (verification).