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JUNKERJucrank 3000/61

crank shaft grinding
Jucrank 3000/61
KSS Demand
Grinding Burn
Grinding wheel wear
Reduction of coolant189 l/min72 l/min
Reduction of energy / year25.700 kWh13.100 kWh

The customer was able to significantly reduce the consumption of lubricoolant amounts and energy. The machine was no longer within the warranty period. Existing stationary pumps for low pressure and high pressure supply were fitted with a frequency converter.

* This is an exemplary application. This optimization is application-specific and not necessarily transferable to all machines of this type.

This package includes the following parts:

needle nozzle crankshaft
needle nozzle crankshaft
needle nozzle for crankshafts
* Required fields

Procedure for a Retrofit Package

1 Coolant Audit

Analysis of machine(s) on site (approx. 5 h per machine) during productive operation. Analysis of pipework in machine room - machine offline just 1 hour. Determination of savings and optimisation potential.

2 Engineering / Composition of Retrofit Kit

Presentation of your current lubricoolant situation, incl. potentials (€/kWh/[l/min]), technical recommendation of retrofit measures and parts list.

3 Retrofit

Installation of grindaix retrofit kit into your machine tool incl. all mechanical/mechatronic work CE conformity, documentation amendments, liability.

4 Commisioning

Test of possible improvements with regard to productivity (cycle time), tool life, energy consumption, lubricoolant savings (verification).