Page 31 - Grindaix-product-catalogue-english

GRINDAIX NOZZLES GRINDAIX NOZZLES
GRINDAIX NOZZLES GEAR HONING

SATURATION We offer a Grindaix dual nozzle for gear honing. As the name suggests,

this nozzle fulfils two tasks. On the one hand, the assembled high-pressure
nozzles clean the honing ring with lubricoolant and reliably remove any clog-
ging; on the other hand, the free pores in the honing ring are saturated with
lubricoolant. The lubricoolant is transported via the rotational movement of
the honing ring into the machining zone. This nozzle is available for all honing
ring geometries and is suitable for operation using a screw spindle pump or
a centrifugal pump. For mounting we recommend the articulated metal tube
system, gFlex (positional stability and flexibility).
During machining operations, cooling of the machining site is very important, as it effectively pre-
vents grinding burn, thereby improving the surface quality and increasing tool life. However, the
lubricoolant which is necessary for cooling cannot always be guided directly from the outside to ADVANTAGES
the machining site. This may be the case, for instance, if the required space is not available or if the
production process does not permit it.
Flexible positioning via the The free pores of the grinding
In such cases, good cooling may be achieved by transporting the lubricoolant to the grinding site articulated metal tube system, wheel are filled with
via the grinding wheel pores. Our lubricoolant specialists from the Grindaix team have developed gFlex ubricoolant
Grindaix nozzles for this purpose. These saturate the grinding wheel bond in a targeted way. The honing ring is reliably Protects the work gear from
freed of clogging chipping
The dual nozzle technology from Grindaix involves centralised lubricoolant supply using one nozzle
in the low-pressure range (< 25bar) to clean the grinding wheel, saturate the free pore spaces and
cool the grinding process. This multifunctional Grindaix nozzle is positioned above the grinding gap.
This minimizes the need for adjustment as the diameter of the grinding wheel decreases. Using our
flexible articulated metal tube system, these dual nozzles may be mounted simply and flexibly al-
most anywhere in the machine space.

Here, too, our Grindaix nozzles, including the relevant characteristic curve and the necessary design
adjustments to suit your boundary conditions, are all included in the price. Lubricoolant supply
achieved by additional saturation of the grinding wheel offers you many benefits.
GENERATING GRINDING
Grindaix nozzles are suitable for use with both emulsion and oil. We can find the suitable nozzle
solution for all production processes!
This dual nozzle offers cooling and cleaning rolled into one. Grindaix needle
nozzles ensure a high lubricoolant exit speed, so that the lubricoolant en-
ters the machining zone reliably and provides sufficient cooling. In addition,
ADVANTAGES several high-pressure lubricoolant nozzles are used which avoid loading of
the grinding wheel. This leads to improved grinding results on the one hand,
and to an increase in the service life of the grinding wheel on the other. For
Reduction of grinding burn risk optimum positioning of the lubricoolant supply nozzles, we recommend our
Coolant Pointer.
High lubricoolant exit speed

Increase in productivity ADVANTAGES

Low lubricoolant requirement
Lubricoolant conveyed into the Reduces the risk of grinding
Additionally cleans the grinding wheel machining zone burn
High lubricoolant exit speed Combined cooling and
Extends tool life cleaning nozzle
Low lubricoolant requirement
Improves the grinding results and parameters Extends tool life

30 31