|Grinding wheel wear|
|Reduction of coolant||270 l/min||235 l/min|
Front and radial misalignment of the lubricoolant spray led to grinding friction. Grindaix nozzles with 2-row design and adjusted pressure regulation are used. The lubricoolant outlet speed was increased by 180%. avoidance of grinding burn.
The installation of a frequency converter has made it possible to make savings in the lubricoolant quantity in comparison with the original equipment condition when supplied (high quantities of lubricoolant owing to oversized bypasses in the lubricoolant supply system).
* This is an exemplary application. This optimization is application-specific and not necessarily transferable to all machines of this type.
Procedure for a Retrofit Package
1 Coolant Audit
Analysis of machine(s) on site (approx. 5 h per machine) during productive operation. Analysis of pipework in machine room - machine offline just 1 hour. Determination of savings and optimisation potential.
2 Engineering / Composition of Retrofit Kit
Presentation of your current lubricoolant situation, incl. potentials (€/kWh/[l/min]), technical recommendation of retrofit measures and parts list.
Installation of grindaix retrofit kit into your machine tool incl. all mechanical/mechatronic work CE conformity, documentation amendments, liability.
Test of possible improvements with regard to productivity (cycle time), tool life, energy consumption, lubricoolant savings (verification).