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SCHAUDTCAMGRIND XL-5

cam shaft grinding
CAMGRIND XL-5
KSS Demand
l/min
Grinding Burn
Energy
kWh
Q´w
mm³/s
Grinding wheel wear
Reduction of coolant270 l/min235 l/min

Front and radial misalignment of the lubricoolant spray led to grinding friction. Grindaix nozzles with 2-row design and adjusted pressure regulation are used. The lubricoolant outlet speed was increased by 180%. avoidance of grinding burn.

The installation of a frequency converter has made it possible to make savings in the lubricoolant quantity in comparison with the original equipment condition when supplied (high quantities of lubricoolant owing to oversized bypasses in the lubricoolant supply system).

* This is an exemplary application. This optimization is application-specific and not necessarily transferable to all machines of this type.

This package includes the following parts:

needle nozzle linear + edge
needle nozzle linear + edge
grindaix needle nozzle linear + edge
frequency-regulated pumps
frequency-regulated pumps
frequency-regulated pumps (grundfos)
* Required fields

Procedure for a Retrofit Package

1 Coolant Audit

Analysis of machine(s) on site (approx. 5 h per machine) during productive operation. Analysis of pipework in machine room - machine offline just 1 hour. Determination of savings and optimisation potential.

2 Engineering / Composition of Retrofit Kit

Presentation of your current lubricoolant situation, incl. potentials (€/kWh/[l/min]), technical recommendation of retrofit measures and parts list.

3 Retrofit

Installation of grindaix retrofit kit into your machine tool incl. all mechanical/mechatronic work CE conformity, documentation amendments, liability.

4 Commisioning

Test of possible improvements with regard to productivity (cycle time), tool life, energy consumption, lubricoolant savings (verification).