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grinding of piston rods
DDW 1060 R
KSS Demand
Grinding Burn
Grinding wheel wear
Reduction of coolant736 l/min450 l/min
Reduction of energy / year237.000 kWh45.000 kWh

The total cost of ownership (TCO) of this Diskus grinding machine was reduced by the more efficient supply of lubricoolant. Longer cycle times (without grinding friction) were also achieved using a combination of jet blade and needle nozzles. It was possible to eliminate an LP pump completely due to the overall lower output rate and the lower pressure requirement.

* This is an exemplary application. This optimization is application-specific and not necessarily transferable to all machines of this type.

This package includes the following parts:

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more information on request
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Procedure for a Retrofit Package

1 Coolant Audit

Analysis of machine(s) on site (approx. 5 h per machine) during productive operation. Analysis of pipework in machine room - machine offline just 1 hour. Determination of savings and optimisation potential.

2 Engineering / Composition of Retrofit Kit

Presentation of your current lubricoolant situation, incl. potentials (€/kWh/[l/min]), technical recommendation of retrofit measures and parts list.

3 Retrofit

Installation of grindaix retrofit kit into your machine tool incl. all mechanical/mechatronic work CE conformity, documentation amendments, liability.

4 Commisioning

Test of possible improvements with regard to productivity (cycle time), tool life, energy consumption, lubricoolant savings (verification).