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profile grinding
KSS Demand
Grinding Burn
Grinding wheel wear
Reduction of coolant157 l/min90 l/min

The objective was to reduce the overall flow rate of the machine via a new nozzle design so that 4 machines could be operated at the same time in a lubricoolant system. It was determined during the audit that the grinding point was insufficiently supplied. This could be remedied by constructing a process-adapted Grindaix nozzle set and an adapted pressure supply.

* This is an exemplary application. This optimization is application-specific and not necessarily transferable to all machines of this type.

This package includes the following parts:

needle nozzle
needle nozzle
grindaix needle nozzle
needle nozzle
needle nozzle
grindaix needle nozzle
* Required fields

Procedure for a Retrofit Package

1 Coolant Audit

Analysis of machine(s) on site (approx. 5 h per machine) during productive operation. Analysis of pipework in machine room - machine offline just 1 hour. Determination of savings and optimisation potential.

2 Engineering / Composition of Retrofit Kit

Presentation of your current lubricoolant situation, incl. potentials (€/kWh/[l/min]), technical recommendation of retrofit measures and parts list.

3 Retrofit

Installation of grindaix retrofit kit into your machine tool incl. all mechanical/mechatronic work CE conformity, documentation amendments, liability.

4 Commisioning

Test of possible improvements with regard to productivity (cycle time), tool life, energy consumption, lubricoolant savings (verification).