|Grinding wheel wear|
|Reduction of coolant||200 l/min||113 l/min|
|Reduction of energy / year||53.100 kWh||29.700 kWh|
Problem: Inefficient use of lubricoolant with enormous energy consumption
- Replacement of oversized low pressure pump with frequency-controlled
pump (also replaces the Lanny valve when p > pcentral)
- high energy savings
- Reduction in flow rate of bed flushing
* This is an exemplary application. This optimization is application-specific and not necessarily transferable to all machines of this type.
Procedure for a Retrofit Package
1 Coolant Audit
Analysis of machine(s) on site (approx. 5 h per machine) during productive operation. Analysis of pipework in machine room - machine offline just 1 hour. Determination of savings and optimisation potential.
2 Engineering / Composition of Retrofit Kit
Presentation of your current lubricoolant situation, incl. potentials (€/kWh/[l/min]), technical recommendation of retrofit measures and parts list.
Installation of grindaix retrofit kit into your machine tool incl. all mechanical/mechatronic work CE conformity, documentation amendments, liability.
Test of possible improvements with regard to productivity (cycle time), tool life, energy consumption, lubricoolant savings (verification).