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JUNKERJumat 51

angular infeed grinding
Jumat 51
KSS Demand
Grinding Burn
Grinding wheel wear
Reduction of coolant210 l/min112 l/min
Reduction of energy / year20.800 kWh14.100 kWh

By replacing the existing slot nozzle with undefined outlet cross-section with profiled Grindaix nozzles, the grinding points are now optimally supplied with a minimal amount of lubricoolant.

Exchanging the LP pump for a more efficient pump suitable for the new operating points.

* This is an exemplary application. This optimization is application-specific and not necessarily transferable to all machines of this type.

This package includes the following parts:

needle nozzle linear + edge
needle nozzle linear + edge
grindaix needle nozzle linear + edge
Pump (grundfos)
* Required fields

Procedure for a Retrofit Package

1 Coolant Audit

Analysis of machine(s) on site (approx. 5 h per machine) during productive operation. Analysis of pipework in machine room - machine offline just 1 hour. Determination of savings and optimisation potential.

2 Engineering / Composition of Retrofit Kit

Presentation of your current lubricoolant situation, incl. potentials (€/kWh/[l/min]), technical recommendation of retrofit measures and parts list.

3 Retrofit

Installation of grindaix retrofit kit into your machine tool incl. all mechanical/mechatronic work CE conformity, documentation amendments, liability.

4 Commisioning

Test of possible improvements with regard to productivity (cycle time), tool life, energy consumption, lubricoolant savings (verification).