MIKROSAKRONOS LX 660
|Grinding wheel wear|
|Reduction of coolant||630 l/min||380 l/min|
More stable and larger dressing intervals and shorter cycle times could be achieved by an improved supply of lubricoolant. A significantly higher lubricoolant outlet speed is possible with the same pressure conditions by means of needle nozzles and the total flow rate was reduced significantly.
- Lubricoolant consumers adapted to the requirements (optimised bed flushing with 50 l/min less flow rate; flushing of regulating wheel offline)
- Use of a profiled Grindaix nozzle
- process with pressure drops in the machine supply significantly more stable with a Grindaix nozzle because even higher lubricoolant outlet speeds are also reached with lower pressures
- lower output
- lower energy consumption
* This is an exemplary application. This optimization is application-specific and not necessarily transferable to all machines of this type.
Procedure for a Retrofit Package
1 Coolant Audit
Analysis of machine(s) on site (approx. 5 h per machine) during productive operation. Analysis of pipework in machine room - machine offline just 1 hour. Determination of savings and optimisation potential.
2 Engineering / Composition of Retrofit Kit
Presentation of your current lubricoolant situation, incl. potentials (€/kWh/[l/min]), technical recommendation of retrofit measures and parts list.
Installation of grindaix retrofit kit into your machine tool incl. all mechanical/mechatronic work CE conformity, documentation amendments, liability.
Test of possible improvements with regard to productivity (cycle time), tool life, energy consumption, lubricoolant savings (verification).