This package includes the following parts:
GLEASON PFAUTERP600/800
| Grinding Burn | |||
| Grinding wheel wear | |||
| KSS Demand | l/min | ||
| Energy | kWh | ||
| Q´w | mm³/s |
Grinding friction occurred on this machine due to the significant undersupply of lubricoolant supply points. The machine manufacturer tried to cover as many tooth flank geometries as possible with one type of nozzle. This led to a lower lubricoolant speed at the grinding point and to an insufficient lubricoolant supply density.
It was possible to solve these problems by using 2x Grindaix LP-40 (60) Flex needle nozzles in each case. The nozzles led to a sufficiently high supply density and lubricoolant speeds at the grinding gap without further investment in new pumps.
The Return on Investment (ROI) was quickly achieved in a short time by avoiding defective components. Another result of the optimisations was a 10-fold longer tool life!
* This is an exemplary application. This optimization is application-specific and not necessarily transferable to all machines of this type.
Der Ablauf einer Maschinenumrüstung
1 Coolant Audit
Analyse der Maschine/n vor Ort (ca. 5h /Maschine) im Produktionsbetrieb. Analyse der Verrohrungen im Maschinenraum – Maschine nur 1 h – offline. Erfassung Ihrer Einspar- und Optimierungspotenziale.
2 Engineering / Zusammenstellung des Umrüstsatzes
Darstellung Ihrer aktuellen KSS-Situation inkl. Potenzialen (€/kWh/[l/min]). Technische Empfehlung der Umbaumaßnahme inkl. Stückliste.
3 Umbau
Einbau des Grindaix Umrüstsatzes in Ihre Werkzeugmaschine inkl. aller mechanischen/mechatronischen Arbeiten CE-Konformität, Dokumentationsänderung, Haftung.
4 Inbetriebnahme
Prüfung Ihrer Verbesserungen im Hinblick auf Produktivität (Taktzeit), Werkzeugstandzeit, Energieverbrauch, KSS-Einsparung (Nachweis).