BLOHMProfimat RT 1000
| Grinding Burn | |||
| Q´w | mm³/s | ||
| KSS Demand | l/min | ||
| Energy | kWh | ||
| Grinding wheel wear |
Thermal problems in surface grinding eliminated by using needle nozzles. Also with as few nozzles as possible and the various component profiles covered, without using unnecessarily large amounts of lubricoolant. Corrected by using LP-40-Flex_G for frontal cooling. Only the technically correct hydraulic balance of the existing pressure supply, existing security nozzles and the new grindaix nozzle resulted in success.
Additional diagnosis: Foam created by oversized return pump. This was replaced accordingly.
*This is an exemplary application. This optimization is application-specific and not necessarily transferable to all machines of this type.
Procedure for a Retrofit Package
1 Coolant Audit
Analysis of machine(s) on site (approx. 5 h per machine) during productive operation. Analysis of pipework in machine room - machine offline just 1 hour. Determination of savings and optimisation potential.
2 Engineering / Composition of Retrofit Kit
Presentation of your current lubricoolant situation, incl. potentials (€/kWh/[l/min]), technical recommendation of retrofit measures and parts list.
3 Retrofit
Installation of grindaix retrofit kit into your machine tool incl. all mechanical/mechatronic work CE conformity, documentation amendments, liability.
4 Commisioning
Test of possible improvements with regard to productivity (cycle time), tool life, energy consumption, lubricoolant savings (verification).