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BLOHMProfimat RT 1000

profile grinding turbine blades
Profimat RT 1000
Grinding Burn
KSS Demand
Grinding wheel wear

Thermal problems in surface grinding eliminated by using needle nozzles. Also with as few nozzles as possible and the various component profiles covered, without using unnecessarily large amounts of lubricoolant. Corrected by using LP-40-Flex_G for frontal cooling. Only the technically correct hydraulic balance of the existing pressure supply, existing security nozzles and the new grindaix nozzle resulted in success.

Additional diagnosis: Foam created by oversized return pump. This was replaced accordingly.

*This is an exemplary application. This optimization is application-specific and not necessarily transferable to all machines of this type.

This package includes the following parts:

needle nozzle flex
needle nozzle flex
grindaix needle nozzle ND-Flex_G
* Required fields

Procedure for a Retrofit Package

1 Coolant Audit

Analysis of machine(s) on site (approx. 5 h per machine) during productive operation. Analysis of pipework in machine room - machine offline just 1 hour. Determination of savings and optimisation potential.

2 Engineering / Composition of Retrofit Kit

Presentation of your current lubricoolant situation, incl. potentials (€/kWh/[l/min]), technical recommendation of retrofit measures and parts list.

3 Retrofit

Installation of grindaix retrofit kit into your machine tool incl. all mechanical/mechatronic work CE conformity, documentation amendments, liability.

4 Commisioning

Test of possible improvements with regard to productivity (cycle time), tool life, energy consumption, lubricoolant savings (verification).