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external cylindrical grinding
VTC 315
Grinding wheel wear
KSS Demand
Grinding Burn
Reduction of energy / year23.800 kWh18.100 kWh

By using a frequency-controlled LP pump instead of control valves, the level of performance required by the lubricoolant has been reduced. Thus less cooling capacity was required, which led to energy savings. In this example, grinding wheel cleaning was optimised by using Grindaix cleaning nozzles.

* This is an exemplary application. This optimization is application-specific and not necessarily transferable to all machines of this type.

This package includes the following parts:

frequency-regulated pumps
frequency-regulated pumps
frequency-regulated pumps (grundfos)
cleaning nozzle
cleaning nozzle
grindaix cleaning nozzle RD-104
* Required fields

Procedure for a Retrofit Package

1 Coolant Audit

Analysis of machine(s) on site (approx. 5 h per machine) during productive operation. Analysis of pipework in machine room - machine offline just 1 hour. Determination of savings and optimisation potential.

2 Engineering / Composition of Retrofit Kit

Presentation of your current lubricoolant situation, incl. potentials (€/kWh/[l/min]), technical recommendation of retrofit measures and parts list.

3 Retrofit

Installation of grindaix retrofit kit into your machine tool incl. all mechanical/mechatronic work CE conformity, documentation amendments, liability.

4 Commisioning

Test of possible improvements with regard to productivity (cycle time), tool life, energy consumption, lubricoolant savings (verification).