Page 64 - Grindaix-product-catalogue-english
P. 64

MEASUREMENT AND CONTROL SYSTEMS                                                                                                                                                                    MEASUREMENT AND CONTROL SYSTEMS

          REGULATION AND CONTROL



          COOLANT CONTROL SYSTEM


                                                                                                                                                                                                           Coolant Control Pad with
                                                                                                                                                                                                           nozzle-specific characteristic curve
                                                                                                                                                   p Nozzle

                                                                                                                                   Air cushion                            Control variable      Actual value
                                                                                                                                                                          COAX control value
                                                                                                                                                           Grindaix
                                                                                                                                    Cutting                  nozzle                   Control variable   Target
                                                                                                                                                                                                    value
                                                                                                                                     speed                                            pump


                                                                                                                                                                                     Frequency-controlled pump
                                                                                                                                    Grinding wheel  Workpiece








                                                                                                                                                                                               Machine control








          COOLANT CONTROL PAD

                                                                                                                                                                     Coolant Control Pad
          In the context of energy-savings measures and the needs-based use of resources on machine tools, intelligent control of assemblies is be-
          coming increasingly important. The Coolant Control Pad is used to regulate frequency-controlled pumps as well as control valves based                                                                High pressure
          on needs. It also enables individual pressure control at the relevant lubricoolant nozzle for each lubricoolant consumption point, thereby                    Example
          also controlling the lubricoolant exit speed and volume flow. This device automatically controls how much lubricoolant is discharged                                                                               (bar)
          when and where.                                                                                                                            Pressure (bar): 6.6
                                                                                                                                                   Exit speed (m/s): 15.0
          Consisting of a real-time system and innovative calculation software, the Coolant Control Pad can use pressure, exit speed or volume   Volume flow (l/min): 206.4                                    Exit speed
          flow parameters on lubricoolant nozzles to carry out control tasks. The lubricoolant exit speed, in particular, is a decisive variable for the   Exit speed (m/s)  Volume flow (l/min)
          machining process, whereas pressure settings are less significant. The target value is stored in the machining program of the machine                                Outlet cross-section: 250 mm 2                (m/s)
                                                                                                                                                                               Medium: Oil
          and fed via an interface to the lubricoolant control module, which then specifies the precise setting of the pump or valve. This ensures
          that the process is always supplied with exactly the right volume of lubricoolant at the right time and with minimum energy consumption.
                                                                                                                                                                                                               Low pressure

                                                                                                                                                                                                                             (bar)

                ADVANTAGES
                                                                                                                                                                     Pressure (bar)

               Nozzle-related control of the lubricoolant exit speed at the Grindaix nozzle
                                                                                                                                 Ready - Control active
               Cycle-related (roughing/finishing) nozzle supply


               Energy-efficient, needs-based lubricoolant supply
               Monitoring of the lubricoolant exit speed directly at the Grindaix nozzle


               Control independent of the make/type of machine, pump and piping system

               High system speed for rapidly changing process cycles



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