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JUNKERJucam 3000/61

external cylindrical grinding
Jucam 3000/61
KSS Demand
Grinding Burn
Grinding wheel wear
Reduction of coolant166 l/min55 l/min
Reduction of energy / year29.600 kWh8.300 kWh

By using frequency-controlled pumps and needle nozzles instead of slot nozzles, large amounts of lubricoolant are saved, while there is a simultaneous improvement in the cooling of grinding points. Lubricoolant no longer flows via the pump bypasses directly into the return tank.

* This is an exemplary application. This optimization is application-specific and not necessarily transferable to all machines of this type.

This package includes the following parts:

needle nozzle flex
needle nozzle flex
grindaix needle nozzle ND-Flex_G
frequency-regulated pumps
frequency-regulated pumps
frequency-regulated pumps (grundfos)
* Required fields

Procedure for a Retrofit Package

1 Coolant Audit

Analysis of machine(s) on site (approx. 5 h per machine) during productive operation. Analysis of pipework in machine room - machine offline just 1 hour. Determination of savings and optimisation potential.

2 Engineering / Composition of Retrofit Kit

Presentation of your current lubricoolant situation, incl. potentials (€/kWh/[l/min]), technical recommendation of retrofit measures and parts list.

3 Retrofit

Installation of grindaix retrofit kit into your machine tool incl. all mechanical/mechatronic work CE conformity, documentation amendments, liability.

4 Commisioning

Test of possible improvements with regard to productivity (cycle time), tool life, energy consumption, lubricoolant savings (verification).