JUNKERJucrank 5002/10
| KSS Demand | l/min | ||
| Energy | kWh | ||
| Grinding Burn | |||
| Q´w | mm³/s | ||
| Grinding wheel wear |
| Reduction of coolant | 152 l/min | 66 l/min | |
| Reduction of energy / year | 34.900 kWh | 9.800 kWh |
Problem: High waste of lubricoolant due to overloading of filtration
- Installation of frequency regulators for LP and HP pumps
- large proportion of lubricoolant no longer flows through the bypasses into return tanks
- lower output
- lower energy consumption
- Use of needle nozzles instead of slot nozzles and throttling of theflow rate of the extinguishing nozzle
- further reduction in the flow rate
- further reduction in the flow rate
* This is an exemplary application. This optimization is application-specific and not necessarily transferable to all machines of this type.
Procedure for a Retrofit Package
1 Coolant Audit
Analysis of machine(s) on site (approx. 5 h per machine) during productive operation. Analysis of pipework in machine room - machine offline just 1 hour. Determination of savings and optimisation potential.
2 Engineering / Composition of Retrofit Kit
Presentation of your current lubricoolant situation, incl. potentials (€/kWh/[l/min]), technical recommendation of retrofit measures and parts list.
3 Retrofit
Installation of grindaix retrofit kit into your machine tool incl. all mechanical/mechatronic work CE conformity, documentation amendments, liability.
4 Commisioning
Test of possible improvements with regard to productivity (cycle time), tool life, energy consumption, lubricoolant savings (verification).