HÖFLERRapid 2000 XL
| KSS Demand | l/min | ||
| Grinding Burn | |||
| Grinding wheel wear | |||
| Energy | kWh | ||
| Q´w | mm³/s |
| Reduction of coolant | 315 l/min | 155 l/min |
Problem: Wastes were determined in the use of lubricoolant as well as in the inadequate supply of lubricoolant
- Extinguishing nozzles have an excessively high consumption (switch off or replace with Grindaix extinguishing nozzles)
- More efficient bed flushing due to smaller outlet cross-sections
- Very poor spray quality of grinding nozzles
- installation of 2x LP-40-Flex_G , LP-80-Flex_G, LP-100-Flex_G in each case
- optimal grinding point supply with precisely dosed lubricoolant amounts
* This is an exemplary application. This optimization is application-specific and not necessarily transferable to all machines of this type.
Procedure for a Retrofit Package
1 Coolant Audit
Analysis of machine(s) on site (approx. 5 h per machine) during productive operation. Analysis of pipework in machine room - machine offline just 1 hour. Determination of savings and optimisation potential.
2 Engineering / Composition of Retrofit Kit
Presentation of your current lubricoolant situation, incl. potentials (€/kWh/[l/min]), technical recommendation of retrofit measures and parts list.
3 Retrofit
Installation of grindaix retrofit kit into your machine tool incl. all mechanical/mechatronic work CE conformity, documentation amendments, liability.
4 Commisioning
Test of possible improvements with regard to productivity (cycle time), tool life, energy consumption, lubricoolant savings (verification).