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JUNKERJucam 5000/50

cam shaft grinding
Jucam 5000/50
KSS Demand
Grinding Burn
Grinding wheel wear
Reduction of coolant200 l/min113 l/min

Problem: High flow rate led to shutdowns because of the overflow protection.

  • Replacement of slot nozzles with needle nozzles for a more efficient exploitation of the lubricoolant.
  • The volume flow of the extinguishing nozzles was adapted to demand using grindaix’s extinguishing nozzle technology.
  • Bed flushing improved by Grindaix nozzle arrangement. Productivity increased by less use of lubricoolant.

* This is an exemplary application. This optimization is application-specific and not necessarily transferable to all machines of this type.

This package includes the following parts:

needle nozzle flex
needle nozzle flex
grindaix needle nozzle ND-Flex_G
* Required fields

Procedure for a Retrofit Package

1 Coolant Audit

Analysis of machine(s) on site (approx. 5 h per machine) during productive operation. Analysis of pipework in machine room - machine offline just 1 hour. Determination of savings and optimisation potential.

2 Engineering / Composition of Retrofit Kit

Presentation of your current lubricoolant situation, incl. potentials (€/kWh/[l/min]), technical recommendation of retrofit measures and parts list.

3 Retrofit

Installation of grindaix retrofit kit into your machine tool incl. all mechanical/mechatronic work CE conformity, documentation amendments, liability.

4 Commisioning

Test of possible improvements with regard to productivity (cycle time), tool life, energy consumption, lubricoolant savings (verification).