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gear grinding
RNS 51
Grinding Burn
Grinding wheel wear
KSS Demand
Reduction of coolant107 l/min61 l/min

There was a very high pressure drop between the pump and inlet pressure of the lubricoolant nozzles at the grinding point. These were undersupplied by up to 75%. The nozzle and the pump were changed here. Primary objective of the customer was a reduction in lubricoolant consumption as well as the relevant lubricoolant cooling capacity

* This is an exemplary application. This optimization is application-specific and not necessarily transferable to all machines of this type.

This package includes the following parts:

needle nozzle
needle nozzle
needle nozzle (grindaix)
* Required fields

Procedure for a Retrofit Package

1 Coolant Audit

Analysis of machine(s) on site (approx. 5 h per machine) during productive operation. Analysis of pipework in machine room - machine offline just 1 hour. Determination of savings and optimisation potential.

2 Engineering / Composition of Retrofit Kit

Presentation of your current lubricoolant situation, incl. potentials (€/kWh/[l/min]), technical recommendation of retrofit measures and parts list.

3 Retrofit

Installation of grindaix retrofit kit into your machine tool incl. all mechanical/mechatronic work CE conformity, documentation amendments, liability.

4 Commisioning

Test of possible improvements with regard to productivity (cycle time), tool life, energy consumption, lubricoolant savings (verification).