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gear grinding
KSS Demand
Grinding Burn
Grinding wheel wear
Reduction of coolant211 l/min149 l/min


  1. Excessively high lubricoolant consumption
  2. Excessively low outlet speeds (grinding friction)
  3. Foam generation (emulsion)


  • Replacement of grinding nozzle with needle nozzle more than double the outlet speed reached with significantly lower flow rate
  • Bed flushing when grinding offline (only active when changing parts)
  • Pressure adjustment for Grindaix nozzle set (curves)

* This is an exemplary application. This optimization is application-specific and not necessarily transferable to all machines of this type.

This package includes the following parts:

needle nozzle gear shaft
needle nozzle gear shaft
grindaix needle nozzle for gear shafts
* Required fields

Procedure for a Retrofit Package

1 Coolant Audit

Analysis of machine(s) on site (approx. 5 h per machine) during productive operation. Analysis of pipework in machine room - machine offline just 1 hour. Determination of savings and optimisation potential.

2 Engineering / Composition of Retrofit Kit

Presentation of your current lubricoolant situation, incl. potentials (€/kWh/[l/min]), technical recommendation of retrofit measures and parts list.

3 Retrofit

Installation of grindaix retrofit kit into your machine tool incl. all mechanical/mechatronic work CE conformity, documentation amendments, liability.

4 Commisioning

Test of possible improvements with regard to productivity (cycle time), tool life, energy consumption, lubricoolant savings (verification).