SCHAUDTPS51
| KSS Demand | l/min | ||
| Grinding Burn | |||
| Q´w | mm³/s | ||
| Energy | kWh | ||
| Grinding wheel wear |
| Reduction of coolant | 211 l/min | 149 l/min |
Problems:
- Excessively high lubricoolant consumption
- Excessively low outlet speeds (grinding friction)
- Foam generation (emulsion)
Optimisation:
- Replacement of grinding nozzle with needle nozzle more than double the outlet speed reached with significantly lower flow rate
- Bed flushing when grinding offline (only active when changing parts)
- Pressure adjustment for Grindaix nozzle set (curves)
* This is an exemplary application. This optimization is application-specific and not necessarily transferable to all machines of this type.
Procedure for a Retrofit Package
1 Coolant Audit
Analysis of machine(s) on site (approx. 5 h per machine) during productive operation. Analysis of pipework in machine room - machine offline just 1 hour. Determination of savings and optimisation potential.
2 Engineering / Composition of Retrofit Kit
Presentation of your current lubricoolant situation, incl. potentials (€/kWh/[l/min]), technical recommendation of retrofit measures and parts list.
3 Retrofit
Installation of grindaix retrofit kit into your machine tool incl. all mechanical/mechatronic work CE conformity, documentation amendments, liability.
4 Commisioning
Test of possible improvements with regard to productivity (cycle time), tool life, energy consumption, lubricoolant savings (verification).