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GSTS2 900

gear grinding
S2 900
KSS Demand
Grinding wheel wear
Grinding Burn
Reduction of coolant697 l/min197 l/min

Problem: Poor utilisation efficiency of lubricoolant. Lubricoolant outlet speed very low (undersupply) despite high flow rate.

  • Outlet cross-sections of lubricoolant grinding nozzles greatly reduced by needle nozzles
    • lubricoolant outlet speed optimised
    • grinding supply optimised
    • volume flow rate greatly reduced
  • Targeted cooling when dressing via needle nozzles
    • reduction in wear and tear of expensive dressing tools
    • stable dressing results

* This is an exemplary application. This optimization is application-specific and not necessarily transferable to all machines of this type.

This package includes the following parts:

needle nozzle
needle nozzle
needle nozzle for gear shafts
* Required fields

Procedure for a Retrofit Package

1 Coolant Audit

Analysis of machine(s) on site (approx. 5 h per machine) during productive operation. Analysis of pipework in machine room - machine offline just 1 hour. Determination of savings and optimisation potential.

2 Engineering / Composition of Retrofit Kit

Presentation of your current lubricoolant situation, incl. potentials (€/kWh/[l/min]), technical recommendation of retrofit measures and parts list.

3 Retrofit

Installation of grindaix retrofit kit into your machine tool incl. all mechanical/mechatronic work CE conformity, documentation amendments, liability.

4 Commisioning

Test of possible improvements with regard to productivity (cycle time), tool life, energy consumption, lubricoolant savings (verification).